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KoubaLink.com
Motorcycle
Suspension Components
with other products available from Kientech
Engineering
Installation Instructions
Fits: Kawasaki 1985-up KLR250
(Lowers the rear 2.0")
*These
will also fit the 84-86 KL600 and will lower the rear approx. 2.5".

1) Raise the
motorcycle with a bike stand, milk crate, etc., so the rear wheel is just
slightly off the ground. Remove the 4 "C" clips and flat washers
from both sides of the link mounting bolts and remove the links. (You may
have to raise the swing arm slightly to allow them to slide off easily.)
*You can just remove the "C" clips and washers from the left side and push
the mounting bolts out the right side if you wish to grease or service
those needle bearings.
2) Install the new links
in the reverse order of the removal by raising the swing arm and installing
the new links onto the mounting bolts, thick end forward. When installing
the KoubaLinks, make sure the engraving is to the outside. The right link
will read upside down and backwards and the left link engraving will read
correctly, both links are identical. Reinstall the flat washers first and
then the "C" clip on the outer ends of the mounting bolts, making sure
the "C" clips are seated in their groves. Link installation should now
be complete.
3) For the 2.0" rear lowering,
the sag would need to be set at Kawasaki's recommended race sag, (amount
of vertical movement of the rear axle FROM no weight to bike weight PLUS
rider weight in full riding gear standing on the pegs) which is usually
1/3 of the total rear travel with rider in full riding gear, standing on
the pegs. If desired,
(may not be necessary for most riders unless the rear spring preload has
been lessened for lowering purposes) this sag adjustment can be changed
by turning the two large nuts on top of the rear spring. (More preload
= less sag, and less preload = more sag. Turning the spring preload nuts
clockwise will increase the preload and visa versa. The easiest way we
have found to change the preload adjustment is to loosen the top jam nut
with a round headed punch, lube the threads on the shock, and then turn
the spring by grasping the bottom of the spring and
turning spring, nut and all. It will turn easier if the rear wheel
is off the ground.
4) The front
fork tubes can be slid up in the triple clamps approx. 3/4 inches, any
farther than that could allow the tire to hit the fender when fully compressed.
Only slide the fork tubes up until the rider is comfortable with the way
the bike rides and turns. If the front pushes or will not turn quick
enough we recommend lessening the rear sag over sliding the fork tubes
up farther than the 3/4 inches. Disclaimer: Lowering the rear
more than the front and visa versa can change the bike’s geometry and could
affect the handling, so be careful out there.
If you like what the KoubaLinks
do for your suspension, please tell everyone, if you do not, please tell
us. We can be contacted at our email address below and are always
interested in your questions or comments.
Ordering information and pricing can be found on our ORDER
FORM.
ABOUT
US | FAQ | ORDER
FORM |CUSTOMER
FEEDBACK
Norm Kouba
E-Mail: njkouba@ix.netcom.com
OUR GOAL
IS TO BUILD
THE BEST
POSSIBLE
SUSPENSION
COMPONENTS
AND PROVIDE
THE CUSTOMER
WITH THE
HIGHEST
LEVEL OF
SERVICE
ALL OUR PRODUCTS
ARE MADE IN THE USA
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