KoubaLink.com
Motorcycle Suspension Components
with other products available from Kientech
Engineering
Installation Instructions
Fits: Kawasaki 2000-up KX65 & Suzuki 2003-up RM65.
(Lowers the rear 2.0")

1) Before removing
the OEM links, take a race sag measurement (amount of vertical
movement of the rear axle FROM no weight to bike weight plus rider weight)
with
rider in full riding gear, standing on the pegs. The race sag recommended
by
Kawasaki is 3 to 3.25 inches and if the same sag is used with the KoubaLinks
they
will lower the rear 2 inches. These longer links put more leverage
on the rear spring,
so bear in mind the race sag may need to be reset after the longer Kouba
links are
installed. Our recommended race sag with the new links is 2.75 to 3 inches
for the
best performance. With our sag recommendations, the rear will not be lowered
the full 2 inches but will ride smoother on the small stuff and have more
travel
remaining.
2) Raise the
motorcycle with a bike stand, milk crate, etc., so the rear wheel is just
slightly off the ground. Remove the 17mm nut (right side) from the
forward link
mounting bolt and push it out the left side. *You may need to raise the
swing arm
slightly so the bolt will slide out freely. Then remove the nut off the
rear link mounting
bolt (left side) and push it out the right side. Both links will now be
off and your ready
to install the KoubaLinks. Some bikes have both the link mounting
bolts installed from
the same side and can see no reason they cannot be installed from either
side.
3) When installing
the KoubaLinks, (engraving to the outside and readable from the right
side) the left link engraving will read backwards, but both links are identical.
Install the
new links in the reverse order of the removal and torque the link mounting
bolt nuts to
approx. 40 lbs-ft.
4) After the links
are installed, reset the race sag. If the links are for lowering
purposes
ONLY, sag can be set at 3.25", and will lower the rear of the bike
approx. 2.0 inches
depending on the axle adjustment. If the best performance is desired we
recommend
a race sag setting of 2.75 to 3.0 inches. The easiest way we have found
to adjust the
rear spring preload is to use a long punch (we use a piece of 1/4" X 12"
steel keyway
stock, rounded on one end) to loosen the top jam nut from the right side,
then grasp
the spring at the bottom and turn the spring and the preload nut at the
same time.
Turning the spring/nut clockwise increases the preload and decreases the
sag. Do not
forget to tighten the jam nut with the punch after setting the sag.
5) The front forks
can be slid up in the triple clamps until they almost contact the handle
bars, which is a good starting point with the lowering links. Headshake
or turns too
quickly? Move them back down a little, like 1/8" at a time until
handling is exceptable.
Disclaimer: Sliding the tubes "up" farther can allow the tire to
hit the fender and could
lock up the front wheel, so be careful out there.
If you like what the KoubaLinks do for your suspension, please tell everyone,
if you
do not, please tell us. We can be contacted at our email address
below and are always
interested in you questions or comments.
Norm
Ordering information and pricing can be found
on our ORDER
FORM.
ABOUT
US | FAQ | CUSTOMER
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Norman Kouba
Email: njkouba@ix.netcom.com
OUR GOAL
IS TO BUILD
THE BEST
POSSIBLE
SUSPENSION
COMPONENTS
AND PROVIDE
THE CUSTOMER
WITH THE
HIGHEST
LEVEL OF
SERVICE
© Copyright
2007 KoubaLink
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